March 23, 2023


Making a New Home

How to Build a Wood Chevron Barn Door

11 min read

Develop a solid wood Diy chevron barn doorway with a herringbone pattern. Photograph tutorial plus a PDF woodworking program to make it effortless to make your individual barn doorway from reclaimed wood or fresh new lumber. 

See more Diy doors and barn doors in our Shut The Front Doorway Diy series, plus our picks for cost-effective barn doorway components in this article. 

DIY chevron barn door, wood herringbone barn door, woodworking plans and tutorial
Get the chevron barn doorway programs Listed here

How to Develop a Chevron Barn Doorway

by reader Emily Seaton | woodworking program by Amy of Hertoolbelt

Emily constructed this attractive wood chevron barn doorway as portion of her boys’ rest room renovation. She shares her story under, and Amy has set jointly a setting up program so you can make your individual doorway just like Emily’s!

Get the in-depth woodworking program Listed here to make your individual chevron barn doorway working with new lumber, or working with reclaimed hardwood flooring like Emily demonstrates in the photograph tutorial under.

The concluded barn doorway steps 39 ½” W x eighty four ½” H x 1 ½” D.

DIY chevron barn door, wood herringbone barn door, woodworking plans and tutorial

Materials and Equipment

This submit has affiliate back links discover more and examine our whole disclosure coverage in this article.

The chevron barn doorway is constructed working with plywood and luan, with 1x lumber for the style and herringbone facts. (Emily demonstrates how she used reclaimed wood flooring under.)

Creating A Wooden Chevron Barn Doorway for a Boys’ Rest room Renovation

Hi Remodelaholics!  My identify is Emily and I stay in this article.

fixer upper with chevron barn door woodworking plans, wood herringbone barn door

We moved into this 90 a thing calendar year previous Kansas Town residence a lot less than a calendar year in the past with 3 boys (such as an infant, a 4 calendar year previous and a 5 calendar year previous), a seventy pound dog and an mad perception that we could rehab most all of it on our individual.  What it lacked in contemporary necessities (it had no duct work, gutters, insulation, and so on.) it created up for in attraction and place.

When we walked in for the inspection there was drinking water pouring via the entryway, remnants of termites in the eating space and asbestos in the popcorn ceiling.  To say this was a fixer higher was an understatement but we cherished the big corner ton, the format and the community.

This is Georgia.

Build and amazing chevron barn door with this great tutorial and woodworking plans.

She lived in this article in advance of me, with her two adult b
achelor sons.  From what I can convey to via images and letters the household remaining driving, Georgia and her boys feel like attractive persons who adored this previous residence and created several great recollections in it.  While we now individual the residence, there is however plenty of Georgia to be identified all over the place (such as this portrait which my husband retains hanging on our 2nd ground landing for some cause).

Georgia and I share a enjoy for this previous stunning property.  Even so we portion techniques when will come to the ideal way to demonstrate off its historic natural beauty.  Georgia favored to protect it up with levels of wallpaper, paint, carpet and velvet (indeed we removed a truckload of dusty velvet drapes).  Now, I am going space by space in an exertion to restore the original miracles of our without end property when weaving in a handful of contemporary gems.  Someplace between generating college lunches, naptimes and chasing around my just one calendar year previous, I am striving to come across the time to convert Georgia’s property into just one that I can phone my individual.

I am sure that Georgia would not approve.

We have no programs to at any time go so I take overall ease and comfort in generating this property just as we want it.  My husband and I ended up pressured to make sets when in higher education to fulfill our Theater scholarships.  Tiny did I know how fruitful those people shop lessons would be for us!  We have never ever rehabbed a residence in advance of, but we dove it head initially and haven’t seemed back again.  Our most current task concerned turning an outdated bedroom and attached bathtub into a place for my two oldest boys.  Listed here is the place in advance of (Yes, that is pink floral wallpaper.  And indeed, it is also on the ceiling.  I informed you Georgia was all over the place):

boys bathroom before remodel and chevron wood herringbone barn door - via @Remodelaholic

And in this article is the rest room which we took down to the studs, leaving only the ceiling and the original hexagon mosaic tile ground.

boys' bathroom remodel with original tile

This space desired several points, such as a new rest room doorway.  I enjoy to come across cool points from weblogs, like this just one, or Pinterest, and recreate them.  As they say, there is almost nothing new under the sun and I am not over thieving any thought that is a good thought.  I identified an wonderful model of a barn doorway on The Accent Piece and knew I wanted to make it, or just one like.  Listed here is the doorway I ultimately arrived up with (which Amy designed woodworking programs for in this article):

DIY chevron wood herringbone barn door for a bathroom

Why select a barn doorway?

I made the decision on a barn doorway due to the fact in increasing 3 boys under the age of seven the overall look of my residence frequently appears to be more like a barnyard than a position exactly where civilized persons stay.

There ended up also sensible factors that created the barn doorway a good suit.  The original doorway swung inward and to the proper which is in all probability why the mild switch was on the reverse aspect of the space over the sink as a substitute of to the proper of the doorway exactly where you would generally come across the mild switch.  I had visions of my boys stumbling throughout chilly tile in the middle of the night time blindly striving to come across the switch over the sink.  We solved this issue by relocating the mild switch to the proper of the doorway but we had to do away with the inward swinging doorway.  The barn doorway solved the logistical issue.

Some persons suggest barn doors are not good for bathrooms for privateness factors but considering this is in just a bedroom I imagined it would be ok.  Apart from, how much privateness do 4 and six calendar year previous boys seriously will need in any case?  They not often close the doorway when they are undertaking their business as it is.

herringbone detail on a wood chevron barn door, diy woodworking plans

Picking Wooden for the Chevron Barn Doorway

I had a short while ago
been to my local Habitat for Humanity Restore and knew they had a big stock of assorted hardwood flooring for a $1 a foot.  Not seriously being aware of how much wood I desired (I in all probability went back again three instances for more) I picked via items I imagined ended up a good blend.  I started out by measuring the outside the house of the doorway body to the rest room.  In my situation, it was 39” huge and 83” tall. (The printable woodworking programs are constructed to these very same measurements, but you can alter the size if desired.)

I went to Home Depot and had them lower a sheet of ½’ plywood and a sheet of luan down to 38” huge, just one inch brief of the doorway body width to make it possible for for framing the outside the house with trim.  The luan is the back again of my doorway and the plywood helps make up the middle of the framework.

At the time you have the resources, the doorway can be created in a handful of primary techniques. I’ll demonstrate the shots in this article, and you can get a whole lower listing and assembly diagrams in this article in the woodworking program.

Time & Value

The development of the chevron barn doorway took close to three – two hour classes.  Hanging the doorway is certainly a team exertion but I managed the development myself.

Value breakdown:

  • Hardwood ground- $30
  • Trowel cope with- gifted
  • 4, 1×2- 8FT strips- $5
  • 4×8 sheet Luan- $13
  • 4×8 sheet plywood- $23
  • Doorway components – $ninety eight
  • Leather cope with- $three
  • Tacks for cope with- $three

build chevron barn door with herringbone details

How to Develop a Diy Chevron Barn Doorway

Phase 1: Produce the Doorway Foundation

Glue the luan and plywood jointly with wood glue.  The luan aspect should really be on the ground.  Established significant items on top all around to compress the luan to the plywood and permit it dry.  I used only wood glue for this phase.  I knew this would not be ample energy for the concluded merchandise but will go back again with brief nails to safe.

Phase two: Select Wooden for Herringbone Barn Doorway Pattern

Start arranging the hardwood ground to come across the pattern you like most.  I think it is handy to draw out a diagram in advance of you start so you know what it will glimpse like. I used 5 horizontal slats at the top of the doorway in advance of commencing the split herringbone barn doorway pattern – or phone it chevron, no matter what you like.

The printable woodworking programs have a whole diagram and lower listing, such as board widths, to make the format effortless. 

I started out laying out and setting up the confront of the doorway from the outside the house in.   I didn’t have items prolonged ample to operate the duration of the doorway on the edges, so I set the seam on the remaining exactly where I planned for the cope with to go.

diy reclaimed wood herringbone barn door, chevron barn door


Phase three: Attach The Wooden Encounter

Start securing the wood flooring edges with wood glue and 1 1/4” nails. Begin with the top and aspect frames, then the top horizontal items. You can add the base confront body piece now like Emily did, or wait around to install it after the herringbone barn doorway detail (like recommended in the woodworking programs).

I used a pneumatic nail gun, which helps make this approach incredibly quick.  Moreover, there is almost nothing like working with a nail gun to vent the frustrations of the chevron barn door, reclaimed wood herringbone barn door detail


Phase 4: Slice The Doorway Stile

Slice a 1×2 to operate down the middle.  Wait to safe this piece till all of the diagonals are lower to suit.  This provides you wiggle space to squeeze in the last piece of the herringbone barn doorway pattern.

Phase 5: Slice and Put in Herringbone Barn Doorway Pattern

To start the herringbone diagonals, I started out at the corner with a triangle I lower from a broader piece of flooring.  From there it was a subject of marking the duration of each lower till I obtained to the finish.  These are all forty five degree angles and a triangle is incredibly handy. The woodworking program has a in-depth diagram of lengths and dimensions to make this portion even less complicated!

An benefit of functioning with hardwood flooring is that each piece is produced with a tongue and groove edge in order for the items to suit into just one one more.  All you have to do is established it in and gently hammer the items jointly.  Then safe each piece with the pneumatic a wood barn door with chevron pattern, di
y herringbone barn door detail


Phase six: Insert Barn Doorway Frame

Soon after the front of the doorway is concluded its time to body the sides.  The thickness of the doorway equaled 1 ½” (1/4” luan + ½”plywood + three/4” hardwood ground).  This permitted me to use 1x2s strips of wood (which in reality evaluate at ¾” x 1 ½”) to body the doorway.  I lower the 1x2s at a forty five degree angle and attached them to the outside the house edge with a pneumatic gun.


attach wood herringbone barn door back and frame

Phase 7: Safe Barn Doorway Backing

The back again of the doorway is just the sheet of luan.  Hammer brief nails around the edge of the luan for additional energy.

Phase 8: End

If your precision with a noticed is nearly anything like mine, you may possibly have gaps in the corners of the trim.  Fill any imperfect corners (in my situation all) with wood filler.  When dried, sand till easy.

diy herringbone barn door detail on a chevron barn door, woodworking plan

I had meant to stain the doorway but after it all arrived jointly I seriously cherished the purely natural glimpse of the hardwood ground.  I gave it 3 coats of polyurethane working with a foam brush.

finished diy chevron barn door, wood herringbone barn door accents

Reclaimed Wooden Barn Doorway Components

I bought the barn doorway components on Ebay.  There are a variety of possibilities but I went with a primary design and style. (See more cost-effective barn doorway components in this article.)

This doorway is significant but did not exceed the 200lbs bodyweight restrict of most barn doorway components.  Contemplating how huge our doorway is we went with the prolonged six.six FT solution opposed to the 6FT.  Specified the thickness of our baseboards, we hung the components backwards so the doorway would be farther away from the wall.

barn door hardware, chevron barn door with herringbone detail

The barn doorway cope with is an previous trowel my aunt identified at an estate sale.  I took it from her figuring I would use it just one day.  I identified the ideal position in just a month.

diy barn door handle and hardware, chevron herringbone barn door

We desired a small cope with to open the doorway from the inside of the rest room.  I decide on
a strip of leather-based that I attached with tacks.

leather diy barn door handle, herringbone wood chevron barn door

Though browsing for leather-based at Interest Foyer I can throughout these leather-based bookmarks.  The size is ideal.  I hammered it on with big nail heads leaving some slack so the cope with would be less complicated to seize.

leather diy barn door handle, herringbone wood chevron barn door

leather diy barn door handle, herringbone wood chevron barn door


Completed Barn Doorway + Boys’ Rest room Renovation

Listed here is the concluded merchandise, with a watch into my boys’ new rest room.  The tiling is also my work.  I credit rating my husband with the plumbing and electrical.

diy bathroom renovation with herringbone barn door DIY

Bedroom and Rest room Notes:

  • Bedroom shade:  Benjamin Moore’s Hale Navy
  • Rest room self-importance and sinks:  Ikea’s Hemnes/ Rattviken with Braviken sink
  • Faucet: Ikea’s Runskar
  • Mirrors:  Ikea’s Savern
  • Wall Tile: Home Depot’s Snow White Brick 12×12” mosaic tile
  • Flooring Tile: original to the residence
  • Light Fixtures: Pottery Barn Outlet, Covington Articulating Solitary Sconce with out the shade (we broke just one so made the decision to go with out and use Edison bulbs as a substitute).

This doorway is the ideal finishing touch to this bed and bathtub transform.  I know I enjoy it more than my boys do but I hope they will occur to recognize it just one day as well.  While I do not have a blog, you can adhere to me on Instagram.

Extra Diy barn doors:

plus 35 more Diy barn doors in this article. 

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Build A Chevron Barn Door, Wood Herringbone Barn Door, Woodworking Plans, Remodelaholic

Build an amazing chevron barn door with this great tutorial and woodworking plans.

Initially released 30 Mar 2015 // Updated 19 Could 2020

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About Amy Baesler